(NRM), says failure to maintain the anvil can result in rivets that do not curl uniformly, have cracked curls or don’t securely fasten parts. Kevin Klapperich, machine division manager at National Rivet & Manufacturing Co. Machine tooling is unique to each application and includes custom jaws, a ram driver and an anvil, which determines the clinch shape. A ram then strikes the rivet with enough compressive axial force to flatten the opposite end of the rivet and form a new head. The rivet is fed from a hopper or a vibratory bowl, down a track, to open jaws that immediately close and insert the rivet shank into the part holes. After placing parts (metal, plastic or rubber) in a fixture, he activates the machine by either pressing a button or stepping on a foot pedal. Impact riveting requires the machine operator to access both sides of the assembly. This equipment may be integrated with a rotary indexing table or other automated assembly The impact process is typically semiautomatic and performed on a tabletop or pedestal (floor-mounted) machine that uses electromechanical, pneumatic, hydropneumatic or hydraulic force to install a rivet. It is regularly used to assemble high-volume products, such as HVAC ductwork, fan blades, ladders, airplane headrests, lighting fixtures, fuses and circuit breakers, slide-drawer rollers, kitchen utensils, cookware and appliance components. Performed for nearly a century, impact riveting is one of the oldest and most inexpensive and reliable methods of installing rivets for assembly. Today’s machines install rivets to varying tolerances (loose or tight) and perform process monitoring, which ensures reliable joints in products ranging from low-cost toys and tools, to critical vehicle brake pads and high-end cookware. Suppliers say these latter limitations no longer apply. Because it is a low-tech process, impact riveting for a long time gained a reputation among manufacturers as a process strictly to be used for high-volume assemblies or those of low value or where tolerances are not particularly tight.
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